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System Integration

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The MSW processing operation integrates equipment, people, and procedures to accomplish three goals:

 

 

bulletManage the point-to-point waste stream material movements
bulletSeparate materials by type (glass, plastic, metals, paper, etc.)
bulletManufacture recovered materials into customer-ready raw materials and products

In order to manage material movements within the system, municipal waste is trucked from local communities to one of several satellite transfer stations where it is off-loaded. The waste stream undergoes an initial gross screening at these satellite stations to remove such items as kitchen appliances before it is reloaded on transfer trailers for transportation to the central waste processing facility. This procedure also enables the arrival time of these tractors to be managed to avoid traffic congestion on the tipping floor.

The tipping floor and trommel activities provide further separation, after which materials are transported via a network of conveyors through various stations that employ magnets to separate ferrous materials, ion separators to remove non-ferrous metals, shredders and finger screens to remove paper materials, picking stations where workers remove miscellaneous materials by hand, and compactors and balers to prepare material for transportation to the landfill or downstream customers.

Further manufacturing, as previously mentioned, employs people and equipment to separate plastic materials by polymer and thereafter grind, wash, and either flake or pelletize the plastic material. Glass is processed as furnace-ready cullet or further ground to be used as sandblasting grit. Papers are further shredded, baled, and made ready for the repulping market. Aluminum is prepared for smelter customers.

On balance, 44% of the incoming waste stream is processed and prepared as consumer finished goods, 43% of the incoming waste stream leaves the plant as manufactured raw materials, and 13% of the waste stream is sent to the landfill in a form that includes no moisture (thus no subsequent methane generation) and no hazardous materials which would leach through a landfill liner and contaminate the ground water.

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